Department: Weld EngineeringDivision : Production EngineeringEducation: B.E./B.Tech/Diploma (Mechanical/Production)Level : Assistant Manager/Deputy ManagerJob Role:Body in white DMU, Weld line facility planning, process study, procurement, Installation, Commissioning, SOP& Ramp-up support. Job Responsibilities:. Experience of Product DMU (Digital Mock-up) / BIW structure andidentify Concerns regarding Manufacturability, Joining(weld spots, sealer, studs & bolts), Datum study for jigs/equipment reuse.

Define Tolerance & Matching quality fit and finish. . Preparation of Weld line process plan based on Engineering and Production BOM (Bill of Material). Developing jig planning sheets & tack spots planning.

. Preparation of Weld Line specification (Line Concepts, Layout, Cycle time & Man/Machine Utilization) for new model Introduction. . Planning for Material space, trolleys, supply of material to line side & material handing equipment. . Procurement ( RFQ and spec making) of weld Jigs/Equipmentsbased on technical specification and based on Procurement procedures.

. Knowledge and exposure in Design approvals, Gun study, Robot payload checking, hand stress analysis, line pokayoke etc.. Buy off of weld lines, mechanical, electrical installation, audit robot programs, line trials for product validation in coordination with other departments. . SOP & Ramp up support, line productivity & efficiency improvement.

. Cost down related & Kaizen approach in working welding line solutions. Competencies / Skills:Technical/ Functional:. Knowledge of Welding process, Gun study, layout optimization, spot planning, JPS.

Detailed Knowledge of Weld Body structure, should be well versed with 2D Drawings. Exposure to 3DJig design would be preferred. . Hands on experience of different trials during new model development.

Experience on different softwares – MS Office, Auto CAD, Uni-graphics & simulation softwares like RobCAD, PD/PS, OLP (Fanuc robot) & Virtual simulationetc. . CAE analysis mechanical structures – Robot gripper, swing jig/fixture, pedestal etc.. Robot teaching experience (Fanuc/Kawasaki make) – Spot welding, Handling, Sealing etc..

Basic knowledge of Pneumatic & Hydraulics, Auto Weld Line operationBehavioral:. Target orientation. Good Analytical skills.

Excellent Interpersonal skills. Communication & Presentation skills. Team player.

Networking skills